Lean six sigma
Lean Six Sigma Yellow Belt
Course Description
Course Content
Skills Covered
Course Description
What is Lean Six Sigma Yellow Belt ?
- Six Sigma Yellow Belt certification is the basic level of Lean Six Sigma methodology.
- It aims at providing training for basic techniques, understanding, metrics and concepts of Lean Six Sigma in order to improve business or production.
- At the end of a Six Sigma Yellow belt training, an individual will be in a position to understand the fundamental tools and concepts of Six Sigma.
- A certified yellow belt can also comprehend the entire process from a broader perspective and in turn follow the smaller tasks with ease.
Who should attend?
- Individuals committed to process improvement
- Individuals seeking to gain knowledge about the Six Sigma methodology
- Individuals interested to pursue a career in process improvement
Course Content
Define
- Quality Overview
- Customer’s Role in Business, Six Sigma Overview
- Mapping the process – SIPOC
- Project Charter
Measure
- Data Collection, Operational Definition
- Control Charts for Process Stability
- Histogram for Process Normality
- Process Capability Indices
Analyse
- Root Cause Analysis, Why-Why Analysis
- Scatter Diagram
- Pareto Diagram, Stratification
Improve
- Waste Identification
- 5 S for workplace organization
- Poka Yoke
Control
- Project Handing Over
- Open Book Test
Skills Covered
At the end of a Six Sigma Yellow belt training, an individual will be in a position to understand the fundamental tools and concepts of Six Sigma.A certified yellow belt can also comprehend the entire process from a broader perspective and in turn follow the smaller tasks with ease.
- Understand concepts of Lean Six Sigma methodology
- Learn metrics & tools to improve process
- Learn to identify & eliminate waste processes & defects.
- Assimilate broad overview of the project and in depth understanding of regular work schedules
- Identify processes that cause unnecessary monetary leaks in the system
- Understanding statistical analysis with the help of diagrams and graphs.
- Learn DMAIC concepts that is the essence of Lean Six Sigma
Lean Six Sigma Green Belt
Course Description
Course Content
Skills Covered
Course Description
What is Lean Six Sigma Green Belt ?
- Six Sigma Green belt is the second level of Six Sigma, the certified yellow belts should take up the Green belt training in order to gain a clear understanding of tools and methods used effectively in a process.
- The Green belts directly work under the certified Black belts. They have a working knowledge of solving business problems and optimization.
- The certified Green belts focus on identifying and eliminating issues in the system.
- They find logical solutions and come up with creative techniques to sort out daily work routines.
Who should attend?
- This course is designed for individuals from diverse organizational functions-operations, quality, logistics, finance, production, engineering and other staff functions.
- Participants are normally process owners or leaders and are well versed in technical aspects of their jobs and have worked on project teams.
Course Content
Define
- Quality Overview
- Customer’s Role in Business, Six Sigma Overview
- Mapping the process – SIPOC
- Project Charter
Measure
- Data Collection, Operational Definition
- Measurement System Analysis
- Control Charts
- Histogram for Process Normality
- Process Capability Indices
Analyse
- Root Cause Analysis, Why-Why Analysis
- FMEA
- Hypothesis Testing
- Scatter Diagram
- Correlation & Regression
- Pareto Diagram, Stratification
Improve
- Waste Identification
- 5 S for workplace organization
- DOE Overview
- Poka Yoke
Control
- Project Handing Over
- Control charts interpretation
- Control Plan
- Open Book Test
Skills Covered
- Lead and execute process level improvement projects
- Collect process data and develop process maps
- Develop statistical hypothesis using simple statistical tools
- Apply problem solving tools to an improvement project
- Eliminate waste and defects by applying
- Lean and Six Sigma
- Collect, analyze and quantify data that enable improvement in a process Learn to execute six sigma methodology
- Work with confidence with process owners to ensure process gains
Lean Six Sigma Black Belt
Course Description
Course Content
Skills Covered
Course Description
What is Lean Six Sigma Black Belt ?
- Six Sigma Black Belt program aims at upgrading an individual to a professional level wherein he can lead a team for a core process and also coach team members about Six Sigma concepts, principles, tools and software. Certified Black Belts have in-depth expertise about sections under the DMAIC model which falls in line with Six Sigma principles as they have hands-on experience in handling a project at the end of the certification course.
Who should attend?
- Professionals who wish to solve business problems using a structured approach can benefit from Lean Six Sigma Black Belt.
- Anyone who wants to improve an Organization’s performance.
- Process Improvement team members who wish to carry out improvement projects.
- Any progressive management professional who wants to bring change for the better.
- Anyone who wants to build competence that is domain independent.
Course Content
Define
- Quality Overview
- Quality Funtion Deployement
- Tree diagram, Prioritization matrix
- Key financial metrics calculation
- Project Charter
- Mapping the process – SIPOC
Measure
- Data Collection, Operational Definition
- Control Charts for Process Stability
- Process Capability Indices
- Gage R&R – Xbar & R, ANOVA method
- Attribute Agreement analysis
- DPMO, RTY
Analyse
- Root Cause Analysis, Why-Why Analysis
- FMEA
- Hypothesis Testing
- Scatter Diagram
- Correlation & Regression
- Hypothesis Testing – Z test, F test, Chi square test, ANOVA
- Lean concepts, Kaizen, Value stream mapping
Improve & Control
- Waste Identification
- DOE, Full factorial, Fractional factorial and Orthogonal array
- Visual management system
- Control chart interpretation
- Teach back and Exam
Skills Covered
- Identify and assign roles and responsibilities to team members
- Brainstorm, identify and finalize experiments related to improvements in process
- Learn to apply statistical tools for an improvement project
- Learn to eliminate waste and erroneous processes
- Apply and interpret basic and advanced Six Sigma tools, as necessary, for project definition, process baseline analysis, process improvement, and process control.
- Learn to plan and implement process control to maintain project gains
- Tutor and implement DMAIC methodology in the team for the process
- Identify project selection criteria and develop proposals for the same
- Get hands on experience on Minitab
Lean Six Sigma Master Black Belt
Course Description
Course Content
Skills Covered
Course Description
What is Lean Six Sigma Master Black Belt ?
- Master Black Belts are the individuals within the organization who are responsible for teaching Black, Green, and Yellow Belts the Six Sigma methodologies. They are also responsible for organizing Six Sigma projects within the organization.
Who should attend?
- Lean Six Sigma Master Black Belt program is best suited for Black Belt certified professionals who –
- Want to be more effective at problem solving, decision making and people management
- Are aspiring to get into a Lean Six Sigma leadership role
- Are already working in a leadership role and want to get MBB certified
- Plan to become independent Lean Six Sigma trainer/coach
- Quality professionals who wish to take up senior strategic roles in their organization
Course Content
Lean Six Sigma Advanced Master Tools
- Business Excellence – Strategy towards Shareholder value creation
- LSS Deployment Planning & Kick -off
- Achieving CEO commitment towards Business Excellence
- Design For Six Sigma Framework and TRIZ
Design Thinking & Agile Methodology
- Integrating designer’s Mindset and customer’s Mindset
- Design thinking for problem solving
- Project Management Tools & Agile Methology (information flow Processes)
- Design thinking for problem solving
Data Visualisation
- New Age CI Levers: Industry 4.0 (RPA
Automation/ Inteconnectedness
/Intelligence) IOT - Data Visualisation – Data Studio & Power Bi
Leadership
- Stabilty & Capabilty Exercise: Normal, Binomial, and Poisson distribution
- Leadership Development, Remote Project Execution & Monitoring Framework
- People Capability Builing: Training Plan and Implementation. Mentoring and Coaching Framework
Lean Master
- Advanced lean tools- Sustainability VSM, Ergo VSM, Energy VSM
- Architecture of Integrating Lean with Industry 4.0 concepts
- Sustainability 7S
- Integrating lean manufacturing paradigms with sustainability.
Data Analytics
- Stabilty & Capabilty Exercise: Normal, Binomial, and Poisson distribution
- Advanced Data Analytics: Predictive Statistics
- Advanced Data Analytics: Descriptive and Inferential
- Advanced Data Analytics: Design of Experiments. Response Optimizer
- Advanced Data Analytics: Descriptive and Inferential
- Data Science Simplified
Skills Covered
- Professionals who lead or plan to lead Business Excellence function.
- Professionals who want to coach and mentor a team of Problem Solvers.
- Senior Management Professionals who wish to learn advanced techniques for business results improvement.
- Black Belt certified professionals who wish to advance their competencies.
Advance Lean Master
Course Description
Course Content
Skills Covered
Course Description
What is Advanced Lean Master ?
- The Lean Master programme is an advanced programme for selected change agents within an organization tasked to lead and manage continuous improvement / Lean projects.
- The program goes beyond the normal Tools & Techniques of Lean and is designed for Senior Directors and Managers and Improvement professionals looking to create sustainable success.
Who should attend ?
- Candidates enrolled in the Master Black Belt Development program.
- Candidates enrolled in the Lean Master Development program.
- Lean practitioners from manufacturing, service, healthcare or transactional environments.
- Performance excellence practitioners who want to expand their knowledge of Lean.
Course Content
Day One
- Lean 101 Review
- Introduction to Lean Business Process Management
- Simulation
- End to End Value Stream Assessment
- Analyze the Value Stream
Day Two
- Cellular Design
- 5S Implementation
- Visual Management
- Standard Work Toolset
- Simulation
Day Three
- Daily Management
- Providing Alignment
- Creating Accountability
- Demanding Sustainability
- Inventory Strategy
Day Four
- Queuing Theory
- Quick Changeover
- Total Productive Maintenance (TPM)
- Preventing Human Error
- Simulation
Day Five
- Dealing with Difficult Behavior
- Introduction to Lean Agile
- Introduction to Hoshin Kanri
Skills Covered
- Gain the knowledge on creating an Advanced Lean Program yourself
- Learn skills in understanding how to apply a sustainable Lean Program and the motivation to make it work for you
- Explore in practice of what successful Lean development looks like in an award winning leading organization
